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1.1 Section I – Organizational Roadblocks and Lean Management |
Organizational roadblocks |
Resistance Analysis |
Overview of all Continuous Improvement approaches |
Overview of Lean |
Overview of Six Sigma |
Lean Management explained — TAKT Time, Cycle Time, PCE, Lead Time, SWIP, Setup time, Changeover time |
Lean Tools explained — 5S, Kaizen, SMED, Heijunka |
1.2 Section II – Pre-define DMAIC |
DMAIC versus DFSS |
Pre-define Pre-requisites and Qualifications |
Project Prioritization Matrix |
Introduction to Enterprise Wide view versus LOB view |
NPV and IRR |
1.2.2 Define |
Champion’s transfer of project |
Team dynamics and facilitation |
Project Charter’s role |
SIPOC/COPIS map |
VOC/VOB/VOP |
CTQ, CTC, CTS |
VOC – CTQ Tree |
Kano Model |
Quality Function Deployment |
Baseline performance of Y |
Business Metrics for Y |
Rolled Throughput Yield (RTY) |
Statistical Definition of Six Sigma |
1.3 Section III – Measure |
Objectives of Measure Phase |
Types of Data and Data Distribution models (Normal, Binomial and Poisson Distribution discussed) |
Scales of Data |
Measures of Central Tendency |
Measures of Dispersion |
Measurement Systems Analysis |
Variables GAGE RR |
Attribute RR |
Stability Check — Importance of Stability |
Capability Check — Cp, Cpk, Cpkm explained, How to understand Attribute Capability |
Variations, Variability and Capability |
Graphical tools to understand Data distribution |
Understanding Weibull (2 Parameter, 3 Parameter and Rayleigh) Distribution |
Correlating Calculations to Business Measures |
Checking Normality of Data (Anderson Darling, Ryan Joiner and Kolmogorov Smirnov) |
1.4 Section IV – Analyze |
Objectives of Analyze |
Simple Linear Regression |
Multiple Linear Regression |
Curvilinear Regression |
Fishbone Diagram |
Pareto Charts |
Demarcating Common Causes and Special Causes |
Hypothesis Tests (Parametric and Non-Parametric tests) |
Statistical Validation |
1.5 Section V – Improve |
Objectives of Improve |
Cost Benefit Analysis |
Solutions Prioritization Matrix |
Pugh Matrix |
Design of Experiments |
Introduction to DOE |
Basics of DOE |
Replication, Randomization and Blocking |
Main Effects and Interaction effects |
Full factorial experiments |
Fractional factorial experiments |
Screened Designs |
Response Surface Designs |
DOE with Regression |
DOE with example |
1.6 Section VI – Control |
Taguchi’s Loss Function |
Control Charts (Variable Control Charts and Attribute Control Charts) |
Measurement System Re-analysis |
Control Plan and Project Storyboard Transfer |
Project Closure |
Introduction to Total Productive Maintenance |
Lean Process Improvement |
Lean Process Improvement |
Understanding Lean |
The Toyota Production System |
The Toyota Production System House |
The Five Critical Improvement Concepts |
Understanding Value with the Kano Model |
Types of Waste |
Creating a Lean Enterprise |
Understanding Lean |
The Plan, Do, Study, Act (PDSA) Cycle |
Using the R-DMAIC-S Model |
Lean Thinking Tools |
Kaizen Events |
Data Gathering and Mapping |
Exam Name: GAQM Certified Lean Six Sigma Black Belt
Exam Duration: 120 minutes
No of Questions: 100
Passing Marks: 70%
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